Mitech MFD800C Ultrasonic Flaw Detector

MFD800C intelligent digital ultrasonic flaw detector, Mitech concentrated years meticulously developed main product. Unique design, sophisticated manufacturing, convenient operation, powerful function, It takes many advantages in one unit. It had received customers‘ favored since its inception. It can test, orient, evaluate and diagnose various flaws such as crack, lard, air hole in workpiece’s interior swiftly and accurately without any destruction. With full digital 640X480 TFT LCD display, it can select the operating interface style and the LCD brightness according to environment. With humanizing interface design, the waveform show delicately. It can find the defects clearly in full screen. Single hand capable for holding operation, the curve making, probe calibration and other conventional operation can be completed automatically. Core processor CPU with 400M main frequency, it can complete the complex run quickly and realize intelligent defect analysis. Low power design with large capacity and high performance lithium ion battery module，it can work more than 8 hours continuously. Full English master-slave menu, emphasizing on user experience, collecting shortcut keys, digital shuttle rotary wheel, cross menu three operating way in one body, customer with different habits can operate it freely. It supports many languages. Its waterproof, oil proof, dustproof function can achieve IP65 protection level. It is the necessary professional precision instrument for defect detection, quality control, on-line safety monitoring and life evaluation in fields of oil, chemical, metallurgy, shipbuilding, aviation, railways and so on.

Function & application

The instrument can be widely used in locating and sizing hidden cracks, voids, disbands and similar discontinuities in welds, forgings, billets, axles, shafts, tanks, pressure vessels, turbines and structural components.

Working Principle

When presence of a defect in a workpiece with homogenous material, due to the defects, it will inform the interface among different mediums between the defect and workpiece. As the acoustic resistance is different at the interface, after the pulsing ultrasonic wave met the interface, it will produce reflection. The reflected energy will be received by the probe. Then it will show a reflection waveform in a certain abscissa position in the display screen which is the defect depth in the workpiece. The height and shape of reflecting wave would be different caused by the different defects which reflect the defect’s character.

Working Conditions

Operating Temperature: -10℃ to 50℃;

Storage Temperature：-30℃ to 50℃

Relative Humidity: (20 ~ 95)% RH

The surrounding environment should avoid of vibrating, strong magentic field, corrosive medium and heavy dust.

Instrument Features

Gate Alarm

Gate position, gate width and gate height can be adjustable at will. The B gate can chose to set wave-getting alarm OR wave-losing alarm. The beep in gate and LED light can be alarmed or closed (the LED light alarm is very effective under the noise environment).

Data Storage

The instrument is built with mass storage, the data and files will not be lost because of instrument power breakdown. The storage contents included channel parameters, waveform pictures and video files. It supports 1000 groups of flaw detecting parameters channels. It can preset well for the combination parameters of various types of probes and instruments as well as set testing standards for each industry freely. It can save 10000 pictures of detecting echo signals and parameters. It can realize to save, read and transfer the data via the USB port.

Video Function

The instrument supports for saving the inspection process as video file and save them to the internal storage card. Video file can be replayed through the instrument but also can be uploaded to the computer for replaying through special software.

Support maximum 100 pieces of video files, the video totally time is about 15 hours.  Playback the inspection process video makes great convenience for learning detecting but also saved for the future analysis to the inspecting process.

REAL-TIME CLOCK

Record and save the tracking record of detecting date and time in real time.

Communication

High speed USB2.0 communication interface support U disk mode and data connection mode. Invent the instrument internal memory card as U disk, it can make backup for the data to PC conveniently. It also can use specialty software for upload and download the data via USD port.

Battery Module

The large capacity lithium battery module is easy to be assembled and disassembled. It can be charged independently but also charged by inserting wire. Its continuously working time is more than 8 hours.

Operating Method and Attentions

Simple Operation Way:

1. Connect the probe to instrument with probe cable
2. Power on the instrument
3. Choose the channel and clear the present channel
4. Calibration the probe

Straight Probe: P-Delay

Angle Probe: P-Delay, X-value, Angle

5. Make AVG curve (straight probe), DAC curve (angle probe)
6. Choose the function setting
7. Detecting flaw in the workpiece
8. Record the flaws
9. Power off the instrument after operation

Notes

1. During pressing key operation, please not be too hard. Please not use the hands with much oil or mud for operating the instrument keypad to avoid affecting the keypad working life.
2. Please clear the instrument cover after operation
3. Please keep the instrument in a dry and clean place
4. Please avoid oil, water or other liquids into the instrument and clean the instrument surface regularly.
5. Make sure not twist or press the probe cable, communication cable and power cable. Please grasp the plug root during inserting or pulling the cable. Don’t grasp the cable for pulling or inserting.
6. Please make sure the standard battery for working power adapter for charging. Otherwise, the instrument would be damaged easily.